MD-2030 Magnetic Wet Benches for AC

MD-2030

MD3-2060 Magnetic bench
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MD-Series

Multi-Directional Magnetic Wet Benches for AC, HWDC or 1-Phase FWDC Magnetization

The MD-Series multi-directional magnetic bench offers Alternating Current, Half Wave Direct Current and 1-phase Full Wave Direct Current for time-saving multidirectional magnetization which can find defects in all orientations with one mag-cycle.

The two outputs (contact and Flux Flow coil) each offer AC, HWDC or 1-Phase FWDC, and are independently adjustable to balance the magnet field intensity.

MD-Series magnetic benches are available in three models: MD-2030, MD-2060 and MD3-2060.

Key Properties

Magnetizing Current Capacity at Contacts (amps):

AC: 2,500
HWDC: 3,000
FWDC: 3,000

Maximum Part Length: 41 in / 104 cm*

* See Product Data Sheet for additional configuration options

Benefits

Maximize part throughput

  • Maximize throughput by magnetizing a part in all directions in a single shot
  • Reduce processing time with operator-enabled automatic Double-Mag Shot
  • Generate 300+ shots per hour at maximum unit output
  • Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs and record keeping
  • Optional automated conveyer system minimizes part handling by transporting parts directly to the inspection booth

Advanced process control

Real-world dependability for minimal downtime

  • Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
  • Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
  • Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers

Easy to use and maintain

  • Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
  • External pump system provides fast access for easy cleaning and service

Features

  • 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
  • Allen-Bradley PLC
  • Control circuit feedback loop for amperage regulation and repeatability
  • Advanced touch-screen operator interface
  • 1,000 customer-programmable techniques
  • Automatic parts counter
  • User-controlled security systems with password protection, supervisor locks and customizable operator access profiles
  • Daily reminder alarms to verify UV light, visible light and particle bath concentration for process control requirements
  • Dimmable UI display helps reduce operator eye fatigue and keeps ambient light below required minimums
  • External pump system for particle bath agitation, circulation and application
  • Integrated rapid-reversing FWDC or decaying-AC demagnetization with 1-touch control
  • Low-voltage output minimizes electrical exposure for operator safety
  • Adjustable mag shot time from 0.5 to 2 seconds
  • Automatic Double-Mag Shot with 1-touch control
  • Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
  • Large, easy-to-read digital ammeters confirms amperage sent through the part
  • Current assurance alarm with visual and audible alerts and alarm log to confirm magnetizing current delivery
  • Solid state circuitry increases lifetime and performance of machinery

Resources

MD-2030 Product Data Sheet