MD3-2060 Magnetic Wet Benches for AC
MD3-2060
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MD-Series
Multi-Directional Magnetic Wet Benches for AC, HWDC or 1-Phase FWDC Magnetization
The MD-Series multi-directional magnetic bench offers Alternating Current, Half Wave Direct Current and 1-phase Full Wave Direct Current for time-saving multidirectional magnetization which can find defects in all orientations with one mag-cycle.
The two outputs (contact and Flux Flow coil) each offer AC, HWDC or 1-Phase FWDC, and are independently adjustable to balance the magnet field intensity.
MD-Series magnetic benches are available in three models: MD-2030, MD-2060 and MD3-2060.
Key Properties
Magnetizing Current Capacity at Contacts (amps):
AC: 5,000
HWDC: 6,000
FWDC: 6,000
Maximum Part Length: 41 in / 104 cm*
Maximum Part Diameter: 16 in / 40 cm*
* See Product Data Sheet for additional configuration options
Benefits
Maximize part throughput
- Maximize throughput by magnetizing a part in all directions in a single shot
- Reduce processing time with operator-enabled automatic Double-Mag Shot
- Generate 300+ shots per hour at maximum unit output
- Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs and record keeping
- Optional automated conveyer system minimizes part handling by transporting parts directly to the inspection booth
Advanced process control
- Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation
- Maximize consistency between tests with 1,000 customer-programmable techniques
- Track productivity using the automatic parts counter
- Prevent accidental and unauthorized alterations with multiple user profiles and varying tiers of control for a range of operator experience levels
- Daily reminder alarms help ensure measurements are compliant with process specification requirements
Real-world dependability for minimal downtime
- Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
- Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
- Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers
Easy to use and maintain
- Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
- External pump system provides fast access for easy cleaning and service
Features
- 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
- Allen-Bradley PLC
- Control circuit feedback loop for amperage regulation and repeatability
- Advanced touch-screen operator interface
- 1,000 customer-programmable techniques
- Automatic parts counter
- User-controlled security systems with password protection, supervisor locks and customizable operator access profiles
- Daily reminder alarms to verify UV light, visible light and particle bath concentration for process control requirements
- Dimmable UI display helps reduce operator eye fatigue and keeps ambient light below required minimums
- External pump system for particle bath agitation, circulation and application
- Integrated rapid-reversing FWDC or decaying-AC demagnetization with 1-touch control
- Low-voltage output minimizes electrical exposure for operator safety
- Adjustable mag shot time from 0.5 to 2 seconds
- Automatic Double-Mag Shot with 1-touch control
- Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
- Large, easy-to-read digital ammeters confirms amperage sent through the part
- Current assurance alarm with visual and audible alerts and alarm log to confirm magnetizing current delivery
- Solid state circuitry increases lifetime and performance of machinery